INDUSTRIAL AIR CONDITIONING

PowerControl Industries delivers a full range of industrial and mining air conditioning services across Queensland’s key regions, including Mackay, Sarina, Moranbah, the Whitsundays, Bowen Basin and Galilee Basin.

Toshiba logo with “Leading Innovation” tagline, used to indicate authorised warranty and service agent status
LG Warranty & Service Agent
Logo - Panasonic Service & Warranty Agent

WARRANTY & SERVICE AGENT

Power Control Industries is a Warranty and Service Agent for Toshiba, LG, & Panasonic Air Conditioners. Call us for assistance today.

INDUSTRIAL AIR CONDITIONING SERVICES IN MACKAY, WHITSUNDAYS AND REGIONAL QUEENSLAND.

When your site depends on uninterrupted cooling, regulatory compliance and environmental resilience, PowerControl Industries delivers mine-spec HVAC systems designed to perform in Queensland’s harshest conditions. From Mackay to Whitsundays, Sarina to Moranbah and throughout the Bowen Basin, we support remote and high-demand operations with licensed installations, shutdown servicing and durable systems that keep critical infrastructure running.

Our team services crib rooms, mobile containers, process areas and site offices with dust-resistant, energy-efficient solutions built for remote deployment and long-term reliability. Looking for a partner that keeps your site climate-ready, compliant and operational?

Explore our industrial and mining HVAC services below.

INDUSTRIAL AND MINING HVAC DESIGN, ENGINEERING & INSTALLATION

PowerControl Industries delivers fully engineered HVAC systems built for industrial and mining performance.

From early-stage planning to system installation, we partner with builders, developers, and operations managers to deliver engineered HVAC solutions that meet compliance, layout and load demands across Queensland’s toughest environments.

We design for airflow efficiency, equipment durability and staged rollout, ensuring your system performs reliably from day one. So your team can focus on operations, not troubleshooting. Every system includes load calculations, airflow mapping, zoning plans and CAD documentation, aligned with Section J of the NCC and Australian Standards.

Installations are scheduled to minimise disruption, with shutdown-ready timelines and after-hours delivery available across the Bowen and Galilee Basins. All installs include handover documentation to support compliance, internal sign-off, and site auditing.

Systems are delivered by ARCTick licensed technicians and QBCC certified contractors, with post-install support always available. Our capabilities cover every stage, from pre-planning through to commissioning and beyond.

Services available:

  • HVAC system design and technical specification
  • Equipment selection based on load, zoning and energy targets
  • Load calculations, ducting design and airflow mapping
  • CAD documentation for approvals and quoting
  • Ducted, split and VRF/VRV system installations
  • Mine-spec HVAC for crib rooms, containers and site offices
  • Installation scheduling for shutdowns or after-hours delivery
  • BMS-ready system design and control planning
  • Compliance-aligned design with Section J and Australian Standards
Commercial ducted air conditioning system with large cylindrical air vents suspended from ceiling supports

INDUSTRIAL & MINING UNIT

REPAIRS & MAINTENANCE

When systems go down or performance starts to drop, fast, qualified support makes all the difference. PowerControl Industries keeps your industrial site running with HVAC maintenance and repair services built around your schedule and site access needs.

Our team works with maintenance planners, site supervisors and facility managers to deliver ongoing servicing and urgent repairs for HVAC systems in crib rooms, site offices, warehouses, healthcare mobile containers and processing facilities.

Operating across the Mackay region, Moranbah and the Bowen and Galilee Basins, with solutions that reduce downtime, extend unit lifespan and keep your site audit-ready.

Services available:

  • Maintenance scheduling matched to site hours or shutdown timelines
  • Emergency repair support with same-day response across key regions
  • Leak detection, refrigerant top-ups and pressure calibration
  • Filter replacement and airflow optimisation
  • Service logs and documentation for compliance and reporting

INDUSTRIAL UNIT

UPGRADES & RETROFITS

In complex or cost-sensitive environments, full HVAC replacement may not be an option. PowerControl Industries delivers retrofit solutions that maximise system performance, prolong equipment life, and help you avoid compliance delays without the disruption of major system change.

Specialists in retrofitting legacy VRF, ducted and split systems commonly found in mine camps, hospitals and industrial infrastructure that need performance restored without full replacement.

Our approach is tailored to your floorplan, usage profile and operational priorities, helping you reduce energy consumption, meet audit standards and avoid unnecessary replacement costs.

Services available:

  • System assessments and performance benchmarking
  • Energy-efficient component upgrades
  • Zoning and airflow balancing
  • Smart control integration and BMS compatibility
  • Ductwork modifications for improved efficiency
  • Compliance re-commissioning and supporting documentation

INDUSTRIAL UNIT REPLACEMENTS

Avoid compliance failures, mounting energy costs and unexpected breakdowns by replacing underperforming HVAC systems with site-ready solutions built for remote and high-demand environments.

PowerControl Industries replaces legacy ducted, VRF and split systems across mine sites, FIFO accommodation, healthcare buildings and industrial infrastructure. Our team assesses your site layout, energy load and operating demands to recommend a system that meets your performance and compliance targets.

We manage safe removal, environmentally compliant disposal and installation with minimal disruption to your team or schedule.

Services available:

  • Full site assessments and system performance reviews
  • Replacement of legacy or underperforming HVAC systems
  • Equipment selection based on zone usage and load requirements
  • Safe removal and environmental disposal of old systems
  • Installation, testing, commissioning and shutdown-aligned scheduling
  • Post-installation servicing plans and warranty documentation
Interior of a large commercial warehouse with high-bay lighting, roller doors, and integrated ducting

EMERGENCY HVAC REPAIRS FOR

INDUSTRIAL & MINING SITES

A sudden cooling failure on site can bring operations to a standstill, put teams at risk, and lead to costly compliance issues.

PowerControl Industries provides fast-response HVAC repair services across mine sites, FIFO camps, processing facilities and large-scale industrial infrastructure. We deploy licensed technicians who are site-inducted,

shutdown-ready and experienced in diagnosing and repairing complex system faults with minimal disruption.

Service agreement clients receive priority 24/7 support and ongoing continuity planning. Every emergency is documented, with detailed response reporting to support operational audits and compliance assurance.

Protect uptime and compliance with rapid-response HVAC repair. Enquire Now for priority service access.

Services available:

  • 24/7 emergency HVAC response for service agreement clients
  • Rapid on-site diagnostics for split, ducted and VRF systems
  • Repairs for cooling outages in crib rooms, containers and electrical spaces
  • Temporary cooling deployment to stabilise critical site areas
  • Compliance-focused reporting and incident documentation
  • Priority scheduling and follow-up maintenance planning

AIR CONDITIONING SYSTEM INSPECTIONS & ASSESSMENTS

Identifying faults early and reduce unplanned downtime with targeted HVAC inspections.

PowerControl Industries conducts preventative assessments across industrial, healthcare, and mining environments to improve performance, reduce energy waste, and support audit readiness.

Our team inspects refrigerant systems, airflow restrictions, electrical components and mechanical wear in high-demand spaces like hospitals, site offices and processing areas.

Each inspection includes a compliance-focused report with practical recommendations aligned to your site hours, maintenance cycles or shutdown schedule. Fewer surprises, longer equipment life, and less pressure on your operations team.

Services available:

  • Full system inspections and performance assessments
  • Leak detection and refrigerant pressure checks
  • Ducting and airflow testing
  • Motor and electrical component analysis
  • Risk identification and early fault detection
  • Audit-ready inspection documentation and planning

INDOOR AIR QUALITY TESTING & IMPROVEMENT SERVICES

Poor air quality can affect productivity, increase health risks, and impact compliance readiness, especially in enclosed industrial spaces and remote mining facilities.

PowerControl Industries delivers full-service indoor air quality (IAQ) assessments to reduce airborne contaminants and optimise HVAC performance. Each audit measures ventilation, humidity, and pollutant levels, with reporting aligned to AS/NZS 3666 and 1851 standards.

By aligning air quality with HVAC performance, PowerControl Industries helps you protect your team, maintain compliance, and strengthen operational resilience. We provide tailored recommendations and system upgrades for high-traffic sites, accommodation blocks, switchrooms and process buildings.

Great air quality improves comfort, supports worker wellbeing, boosts on-site output, and keeps your site audit-ready. Indoor air quality should be assessed at least annually, or more frequently in high-risk or high-occupancy sites.

Services available:

  • Indoor air quality audits aligned with AS/NZS 3666 & 1851
  • VOC, CO₂, and particulate testing in enclosed workspaces
  • Ventilation and airflow performance analysis
  • HVAC-integrated purification system design and installation
  • On-demand testing or scheduled IAQ monitoring contracts
  • Site-specific strategies for FIFO camps, healthcare sites and multi-tenant industrial buildings

ENERGY EFFICIENCY UPGRADES, AIR BALANCING

& ZONING

Improve comfort, reduce unplanned outages, and support audit performance with targeted HVAC upgrades across industrial and mining sites.

PowerControl Industries delivers energy audits and upgrade solutions for remote mine camps, healthcare environments, and industrial facilities across regional Queensland. We identify airflow loss, zoning issues, system inefficiencies, and insulation gaps — then implement tailored solutions that reduce energy waste, extend system life, and support sustainability targets.

Our technicians provide airflow balancing and zoning upgrades to ensure consistent climate control in high-traffic work zones, crib rooms, admin blocks, and temperature-sensitive facilities. This includes automated zone scheduling, VRF multi-zone setup, and smart thermostat integration.

Optimised systems mean fewer reactive repairs, better reporting accuracy, and improved workplace conditions across complex sites.

Services available:

  • HVAC energy audits and efficiency benchmarking
  • Airflow loss detection and duct leakage testing
  • Energy-efficient zoning systems and zone recalibration
  • Smart zoning installation including VRF multi-zone scheduling
  • Energy-efficient equipment upgrades and specification
  • BMS and EMS integration for site-wide control
  • HVAC energy monitoring and compliance reporting
  • Sustainability support for energy targets and audit readiness

DUCTWORK INSTALLATION

& REPAIRS

Airflow loss and energy waste often start where no one looks, the ducting.

PowerControl Industries delivers precision ductwork solutions that improve HVAC performance, reduce operating costs, and support compliance across industrial facilities and mine sites. Our upgrades restore airflow balance, improve zone control, and help you stay audit-ready.

Our technicians assess airflow, system layout, insulation, and zoning before repairing or installing ducting to AS 4254 standards. Where needed, we integrate automated dampers, airflow sensors, and modular ducting systems for staged builds or shutdown-based scheduling.

Services available:

  • Industrial ductwork design and installation
  • Commercial duct leak detection, pressure testing, and recommissioning
  • Repairs and upgrades for damaged or legacy ducting
  • Airflow balancing and system performance optimisation
  • Insulation and sealing to reduce energy loss
  • Compliance inspections and service logging
  • Audit-ready ductwork documentation and reporting (on request)
Electrical tools and circuit tester laid out on top of building plans for system design and installation

INDUSTRIAL & MINING AIR CONDITIONING FAQs

What are the benefits of HVAC zoning in industrial facilities?

Zoning allows for more precise climate control across separate areas of your site. Whether you’re running offices, production areas, or crib rooms, zoning helps you manage comfort more efficiently while lowering energy use and reducing strain on the system.

How does air balancing improve HVAC system performance?

Air balancing ensures each area receives the correct airflow. This reduces temperature fluctuations, helps equipment work more efficiently, and extends system life, especially important in large, multi-zone facilities.

Why is regular ductwork maintenance important in mining operations?

In mining environments, dust and particulate buildup in ductwork can quickly compromise air quality and system efficiency. Regular inspections and servicing help prevent performance drop-offs and maintain safe working conditions, especially in remote or enclosed areas.

What is involved in an HVAC energy efficiency audit?

An energy audit involves a full system assessment, including airflow checks, equipment performance, insulation, and zoning. The goal is to uncover areas of waste and recommend solutions that align with compliance, sustainability, and operational goals.

How can smart thermostats benefit industrial HVAC systems?

Smart thermostats allow for programmable temperature scheduling, remote access, and zone-specific controls. These systems help reduce unnecessary energy use and give facility managers greater visibility over how HVAC systems are performing across the sites.

What are the signs that my HVAC system needs servicing?

Unusual noises, poor airflow, fluctuating temperatures, or unexplained energy spikes are all signs your system may need servicing. Regular checks help catch small issues before they lead to system failures. If you're unsure, our technicians can assess your current system and provide honest, Contact our team to discuss your needs and receive tailored advice.

How does 24/7 HVAC support benefit mining operations?

In mining and remote industrial environments, HVAC system failure can disrupt workflow, affect safety, and delay production. 24/7 support ensures you're not left waiting until the next business day when cooling or ventilation issues arise. Contact our team to discuss an emergency response service for your site.

What is the role of BMS and EMS in HVAC systems?

BMS (Building Management Systems) and EMS (Energy Management Systems) provide centralised control and real-time data on HVAC usage. This helps optimise performance, detect issues early, and track energy consumption, especially useful for meeting sustainability reporting standards.

Can HVAC upgrades help meet sustainability goals?

Absolutely. Energy-efficient equipment, better insulation, zoning upgrades, and improved airflow can significantly reduce your carbon output. These upgrades not only help reduce operating costs but also support compliance with internal or government-led environmental targets.

What considerations are there for HVAC systems in remote mining sites?

Mining sites often face harsh weather, dust exposure, and limited maintenance windows. Systems need to be robust, low-maintenance, and easily serviceable. Proper design, regular servicing, and accessible parts availability all play a role in keeping systems running smoothly in remote conditions.

How often should industrial HVAC systems be inspected?

Most industrial systems should be inspected at least twice a year. However, high-demand sites or those in extreme environments may benefit from quarterly servicing to ensure reliability and compliance with safety and performance standards.

Why is testing indoor air quality important?

Indoor air quality affects worker wellbeing, system performance, and compliance, especially in sites where people spend long periods indoors or rely on controlled environments.

In aged care and healthcare, poor air quality can contribute to respiratory issues and infection spread. In industrial and mining settings, it can lead to equipment strain, dust-related health risks, and increased energy costs. Indoor air quality should be assessed at least annually, or more frequently in high-risk or high-occupancy sites.